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Making Faces &
Making Molds--Part Three
Here's how to make a mold using an original
face made of polymer clay.
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There are several brands of RTV (Room Temperature Vulcanizing)
Silicone mold making compounds on the market and available to
sculptors today.
Shown in this tutorial is Amazing Mold Putty. This two
part compound is sold in 2/3 pound boxes and also in bulk; check
their website for more information.
The set comes with complete (and well written!) instructions for
use, and two containers, one of Part A and one of Part B as shown
here. Separate, the two remain waiting for use.
However, when mixed, the two parts firm up very quickly. Have
your originals available and ready to cast before you start to
combine the two parts.
Temperature also affects set-up time, and the mixed putty cures
much faster in warmer temperatures. The warmer the temperature, the
shorter the work time and demolding times will be.
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Equal parts of each by weight or by volume are mixed in a 1-1
ratio. Roll and squash the yellow and white portions between your
hands quickly and firmly to blend to an even color. It is best to
achieve this in a minute or less.
As a general rule of thumb, you want to mix an amount just a bit
larger in bulk than you used in creating the original piece. It is
helpful to have a small item or two ready to cast at the same time
just in case you mix up too much--it wont stay workable for more
than three or four minutes.
During that three minute time frame, mix the putty together
thoroughly and then roll it into a smooth ball. Start with the high
point on the item--in this case the nose--and begin to press the
putty over the original.
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Working quickly, press the silicone all around the original
piece, making sure good contact with all areas is achieved.
Fabulous detail can be gotten with molds cast in this manner,
but only if the putty is in contact with them!
Continue to press into place until the original is completely
covered. Be careful not to expose any portions like the tip of the
nose!
Remember to work fast, and then stop--do not rearrange the
compound after it has started to set up and harden. Use enough
putty mix that there are no holes and at least 1/4 inch around the
sides.
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The picture at left shows the back of the mold and original but
DO NOT flip your mold until it has had a chance to harden up
completely. Moving it around during curing will deform your
mold.
The putty will stick to itself, and if you have thin parts after
de-molding, an additional amount can be mixed and used to reinforce
the thin spot.
However, be sure to completely cover all areas on the first
covering as patch lines will otherwise show on your pulls.
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Although you can make VERY thin molds and texture sheets, faces
take a bit of pressure to fill and the mold will last for many
years and hundreds of pulls if properly made in the first
place.
Allow the piece to rest in the mold undisturbed as the silicone
cures. This can take 20-25 minutes at normal room temperatures, or
as long as 40 minutes if the room or the putty is cold. It is
better to be patient a bit longer and create a clean
impression.
Curing time can be speeded up by heating under a heat lamp or in
an oven set to 150 degrees F for 10-15 minutes.
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When the mold is completely cured, you will be able to poke it
with a tool or fingernail and not have any deformation of the
surface.
The rubbery mold can easily be flexed to release the original.
The mold and original shown here display the detail that is
possible.
If there are minor flaws in the mold because the material was not
in full contact with the original, don't despair, as these flaws
can often be easily fixed in the smoothing and refining of each
pull made from the mold.
I have better results if I allow a mold to rest several hours or
overnight before its first use.
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While waiting, I've mixed an ivory colored clay using white,
translucent and ecru.This mix gives me a faux-ivory that I find
very appealing.
However, any color can be used, and it need not even be fleshy
at all! Red clay makes lovely devil faces, and masks come in all
sorts of colors.
Whatever the color, start with a ball of clay and then shape one
end into a bulbous point.
Make sure that the clay is fully conditioned and warm enough to
be easily pliable.
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Unlike polymer clay or plaster molds, these flexible molds
require no mold release.
Simple press the point of the ball of clay into the nose
cavity.
If you do not start with that point, the resulting nose will be
flat as the clay will not fill the cavity as would a liquid like
melted soap or chocolate.
Press the clay into the mold firmly. Fill the entire space and
push evenly and thoroughly into the mold to get the best
detail.
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If you have too much clay the piece will overflow the
mold, and this is not desirable when making face masks or faces
meant to be glued to a flat surface. If this occurs, simply remove
the clay and start over with a bit less clay.
Once you find the "just right" amount, you may wish to cut many
equal pieces if you are making several at a time.
You can also use smaller amounts and only fill part of the mold,
and this results in some very interesting fragments.
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For ease in removing raw clay with little distortion, use
a puller piece. This is simply a warmed up chunk of clay that is
pushed firmly onto the thick part of the piece. Lift and pull the
clay from the mold. I usually make use of a scrap of the clay that
is being used, as strong colors may leave a visible residue on the
back.
Try to do this from the middle or top sections but not the edges
as smaller thinner sections are more easily deformed. If you do it
from the chin area, the nose will be pulled upwards and may be
difficult to reshape.
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If you are having difficulty getting a clean pull from the mold,
make sure that the clay is warm when it goes in, and then allow it
to rest and cool before removing the clay.
As polymer clay is thermally reactive, it softens when warm and
becomes more firm when cool.
If you are having a heat wave and the clay is particularly
sticky, put it in the refrigerator for ten minutes before removing
from the mold.
After removing the pull, smooth and refine the surface of the
clay as needed.
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NEXT--Using pulls from the mold and
dressing them
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